• International.
  • Customized.
  • Manufacturing.

Achieve 25% cost savings on customized parts.

Because your team needs more than just quotes. Trusted by leading OEMs across Europe.

  • Competitive Costs – Benefit from our international supplier network
  • Best-in-Class Quality – Guaranteed through strict on-site inspections
  • Reliable Delivery – Hassle-free DDP shipping for total procurement security

Production hubs

  • China
  • Vietnam
  • Thailand

Trusted by 200+ customers

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Get to know us within 60 seconds!

  • < 0,09% claim rate
  • Financing
  • CBAM
  • 25+ years on the market
  • Warehousing
  • Logistics
  • 6 sourcing offices
  • Customs

Manufacturing methods

All-in-One Manufacturing - Reliable quality for every technology.

  • Seamless Manufacturing, One Partner: From casting to CNC machining – we handle everything, so you don’t have to juggle multiple suppliers.
  • Reliable Quality, Every Time: Precision, durability, and consistency – guaranteed across all manufacturing technologies.
  • Efficient Production, Scaled for You: We specialize in mid- to high-volume series, ensuring cost-effective and timely delivery.

Casting

Sheet metal working

Forging

Aluminium extrusion

Injection moulding

CNC machining

Wire bending

Assemblies

Welding

Assemblies kits

Challenges

International manufacturing can be complicated... But it doesnt have to be.

We understand how demanding and complex international procurement can be, even with recognized cost advantages and growing competitive pressure. Do you see yourself in the following challenges and would you like a reliable partner to help you overcome them?

Lack of Delivery Transparency & Flexibility

Delivery schedules are unclear, delays aren’t communicated promptly, and there’s no option to switch transport modes mid-shipment.

We give you access to the same real-time data we use, so you can track & trace all shipments and receive instant notifications about any delays. Plus, we can ship each lot by sea, train, or air-whatever suits your needs best.

Cost Pressure

High cost pressure, insufficient market knowledge in Asia, legal hurdles, and limited capacity.

Scalable process model, native speakers for reliable communication, strategic supplier selection, and thorough cost/risk analysis.

Fluctuating Quality & High Inspection Effort

Varying standards per shipment, necessary incoming inspections, and production risks.

Pre-check every batch, implement clear specifications, and use data analytics to prevent errors.

Capacity Constraints & Skill Shortages

Limited machine capacities and a lack of qualified personnel slow down production.

A broad network of suppliers, volume splitting, and external procurement support to free up internal resources.

Supplier Dependence for Production & Quality

Limited visibility into processes, delays, or defects often discovered too late due to distance.

On-site quality inspectors, active scheduling oversight, and real-time tracking for immediate feedback.

Lack of Transparency

Frequent price changes, difficult budgeting, volatile exchange rates and high administrative overhead.

Strategic price negotiations, currency hedging, financial stability through strong partners, and long-term framework agreements.

Price Negotiations & Trust Issues

Time zone differences and cultural nuances lead to lengthy negotiations; high prepayment requirements increase risk without sufficient guarantees.

Specialized experts and e-auctions to shorten negotiations, escrow accounts or letters of credit for secure payment and contractual liability agreements.

Difficult Claims Process & Financial Risk

Lengthy complaint procedures, tied-up capital, and compensation only through follow-up orders.

We assume legal risk, define clear escalation tiers, and offer fast refunds or credits.

Unfamiliar Packaging & Transport Handling

Damaged goods, added costs for repacking, and frequent complaints.

Packaging according to German standards, coordination with freight carriers, and seamless processing at your facility.

Rapid Time-to-Market vs. Complexity

Shorter product cycles and resource-intensive international sourcing projects.

Early involvement of the procurement team, AI-driven tools, and scalable project management to meet tight deadlines.

Communication Barriers & Time Pressure

Language and cultural differences, time zones, and emergencies arising overnight.

Operational support in the supplier’s native language, automated status updates, and around-the-clock coordination.

Lack of Experience & sufficient Processes

Missing standards in supplier selection and quality checks result in costly errors, delays, and limited transparency.

Years of expertise, verified suppliers, standardized audits, cross-functional alignment, and automation tools.

High Time & Capacity Demand

International procurement adds workload, leaving core tasks neglected; innovation suffers under cost pressure.

Outsourcing operational/strategic procurement tasks, real-time dashboards for transparency, leveraging AI and efficient workflows for resilient supply chains.

Know-how Leakage & IP Protection

Technical details may be exposed, inadequate safeguards in place.

Forceable contracts, compliance training, NDAs, drawing masking and strategic supplier management.

Complexities with Custom & Drawn Parts

Strict tolerance requirements, heavy documentation needs, and no established processes.

Technical support, on-site inspections, and structured audits with detailed checklists.

International markets

Benefits you won't find anywhere else.

Melchers Components East Europe India ASEAN China
Cost -25% * -10% * -18% * -15% * -30% *
Quality Standardized checks before each shipment Improving towards EU standards Unreliable standards Unreliable standards Improving, but dependent on supplier
Lead time 100 Days or less ** 40 Days 110 Days 110 Days 100 Days
Flexibility High adaptability, other transport options Supplier dependent Language, cultural, technical barriers Language, cultural, technical barriers Language, cultural, technical barriers
Risk No down payment No down payment 30% down payment 30% down payment 30% down payment

* Estimated savings on average across all manufacturing methods.

** We can offer optional train or air freight transport to reduce delivery times

Dashboard

Smart insights with our dashboard.

24/7 supply chain

Unlock maximum transparency and efficiency in procurement.

Real-time data, seamless tracking, and full control—anytime, anywhere. No more delays or waiting for updates—access the latest information instantly, without time zone gaps or long contact chains. Stay ahead with direct insights, no matter when or where.

Functions

Manage projects, quotes, and orders in one place.

The dashboard centralizes project, quote, and order management. Track shipments, manage inventory, and access product details effortlessly. Integrated invoicing ensures full financial control.

Project CRM
Track RFQ status
Quotations
Approve & manage offers
Serial Orders
Track & manage orders
Shipment Tracking
Monitor shipments live
Replenishment
Plan stock & supply
My Products
View product details

3 Perspectives

Roles that matter, views that work.

  • Real-Time Overview: KPI dashboards for strategic decisions and budget control.
  • Automated Risk Management: Early warning systems for cost overruns and supply bottlenecks.
  • End-to-End Transparency: Full visibility across procurement for better long-term planning.
  • Market & Cost Analysis : Price trends and supplier ratings at a glance.
  • Portfolio Management : Scenario analysis and automated purchasing strategy recommendations.
  • Optimized Supplier Selection : Data-driven insights for smarter sourcing decisions.
  • Ongoing Status Tracking : Instant overview of delivery dates, delays, and order status.
  • Automated Ordering : Real-time updates on stock levels and replenishment needs.
  • Faster Decision-Making : Structured workflows to streamline daily procurement tasks.

References

Experience you can trust,
numbers that prove it.

31

countries in
Asia & Europe.

15000 +

products
developed in Asia.

4

countries where
we are on site.

Case studies

Customer stories

Reals results that matter.

Case study: Scaling smart – How we helped a German logistics company cut costs by 40%. From high costs to high efficiency: A game-changer in sourcing strategy.

A German intra-logistics company struggled with high production costs and to strict part tolerances for efficient mass production. With limited international sourcing experience, they faced challenges in scaling efficiently. Their goal? Reduce costs while increasing production capacity.Our solution transformed their approach—optimizing parts, refining manufacturing processes, and leveraging international sourcing. The result? A 40% cost reduction, faster production, and a streamlined supply chain.

Case study: Scaling smart – How we helped a German logistics company cut costs by 40%. From high costs to high efficiency: A game-changer in sourcing strategy.

A German intra-logistics company struggled with high production costs and to strict part tolerances for efficient mass production. With limited international sourcing experience, they faced challenges in scaling efficiently. Their goal? Reduce costs while increasing production capacity.Our solution transformed their approach—optimizing parts, refining manufacturing processes, and leveraging international sourcing. The result? A 40% cost reduction, faster production, and a streamlined supply chain.

Overcoming supply chain barriers - How we helped a Swedish company cut costs by 20%. From supply chain struggles to seamless sourcing: A game-chaning shift.

A Swedish company relied on China for over a decade to source gravity casting parts with CNC machining. However, ongoing challenges—language barriers, time zone differences, and supply chain complexities—became even more critical during the COVID-19 crisis....

Beating EU tariffs - How we helped a German company cut costs by 30%. From tariff shock to smart sourcing: A cost-saving solution.

A long-term German customer relied on high-quality, competitively priced kitting sets from China. But when the EU imposed anti-dumping tariffs on galvanized screws, costs skyrocketed from 2.7% to 92%, making Chinese sourcing unfeasible overnight.Facing a major cost increase, they turned to us for a fast and efficient sourcing solution. Our extensive supplier network in Vietnam...

Start your savings journey now!

How it works

In 4 steps to your serial production.

Step 1

Kick-Off

Exploring opportunities & fit

We introduce us and learn about your company, outline our process, and assess collaboration potential. Together, we evaluate sourcing needs, explore products, and determine if we are the right partner for cost savings and supplier alignment.

Your time invest: 30 minutes

Step 2

Quoting

Secure, accurate, best value

After signing an NDA, you provide technical data and drawings, which we securely process and source within our qualified supplier network. We validate offers, select the best-fit supplier, and calculate the most competitive price. Our goal: delivering a technically and commercially validated quote that meets your expectations while upholding our standards.

Your time invest: 30 minutes

Step 3

Sampling

Verified quality before production

Before serial production, you place a sample order to ensure quality and alignment. If molds are needed, 50% of the cost is paid upfront. We oversee production, conduct quality checks, and provide an inspection report before express shipping. Your approval ensures compliance, finalizes mold payments, and minimizes risks for a smooth production start.

Your time invest: 20 minutes

Step 4

Serial order

Seamless serial production & delivery

You place your order, and we validate all details under German/European law before confirming it with the supplier. We oversee production, conduct quality checks, and handle pickup, transport (Sea, Train, Air), and customs clearance (including CBAM). After import, we manage last-mile delivery with options for direct shipping or up to 12 months of storage in Germany or Sweden. Benefit from stable pricing, pre-financing, and up to 60-day payment terms—while staying informed throughout.

Your time invest: 30 minutes

Quality

We inspect your parts - Like you would yourself.

Every part is inspected by professionals who know what matters.

  • QC Manager, QC Engineer, and QC Inspectors on site in Thailand, Vietnam and China : fully trained and aligned with your technical specs.
  • Inspection strictly based on your drawings, tolerances, and material requirements : no shortcuts, no assumptions.
  • Standardized processes, checklists, and documentation ensure consistent execution across all suppliers and part types.

Quality you can measure – with reports to back it up.

  • Detailed inspection reports for every shipment, covering dimensional checks, tolerances, surface finish, and more.
  • Independent lab testing available for chemical composition, tensile strength, hardness, elongation, fatigue, and more – depending on your requirements.
  • Proven performance: < 0.09% claim rate across all shipments – made possible by strict control and continuous monitoring.

When questions arise, we respond – with speed and structure.

  • Real-time communication and technical clarification via our platform – no long waits, no back-and-forth.
  • Deviation management, 8D reports, and root cause analysis ensure every issue is addressed systematically.
  • Solution-driven mindset at every level – from quality control to engineering support and supplier development.

Delivery Options

Lowest costs or full flexibility – You choose.

Choose between direct delivery for the fastest turnaround or warehouse storage for flexible call-offs when you need them. Optimize your supply chain with the right solution for your business.

Direct shipment

Receive your full order in one shipment with minimal lead time.
Optimize costs with a single, efficient delivery.
Delivered DDP with all duties and taxes included.
Warehouse

Store goods in Germany or Sweden for up to 12 months.
We cover costs until you call off your stock.
Short lead times with DDP delivery and full import/export clearance.

Savings

See your maximum savings per product - Proven by customers across all manufacturing methods!

Mentioned cost savings compare to the customer’s previous supply chain. Results vary by sourcing conditions, order volume, and market factors. No guaranteed savings apply to all cases.

-18%

Casting

-31%

Sheet metal working

-20%

Forging

-13%

Aluminium extrusion

-21%

Welding

-24%

Injection moulding

-15%

CNC machining

-17%

Wire bending

-29%

Assemblies

-16%

Assembly kits

Frequently asked questions

Melchers Components is your trusted procurement partner for custom metal parts and assemblies, specializing in sourcing from Asia. As part of the international Melchers Group, we leverage a strong supplier network to provide high-quality and cost-effective solutions.

  • Production: ⌀ 45 days
  • Shipping:
    • Sea freight: ~ 64 days (Total: ⌀ 109 days ≈ 15.5 weeks ≈ 3.5 months)
    • Rail freight: ~ 48 days (Total: ⌀ 93 days ≈ 13 weeks ≈ 3 months)
    • Air freight: ~ 15 days (Total: ⌀ 60 days ≈ 8.5 weeks ≈ 2 months)

(Standard offers include sea freight. Production time may vary depending on product, quantity and manufacturing process. Long lead times can be managed through framework agreements.)

  • Sensitive data is removed before sharing e.g. technical drawings with suppliers.
  • Mutual NDAs with both customers and suppliers ensure confidentiality.
  • Multi-stage quality inspections (in-process and final checks)
  • Dedicated QC teams on-site for final approvals before every shipment
  • Certified partners (ISO 9001, REACH, RoHS) to guarantee high standards

Our expertise lies in medium to large series. We typically work efficiently with orders starting from €20,000–€30,000. Custom solutions can be discussed.

  • Regular supplier audits
  • Long-term, trusted relationships with suppliers
  • Regular on-site visits to ensure compliance

We assess key aspects to ensure reliability and compliance, including:

  • ESG Conformity: Environmental, social, and governance standards
  • Workplace Safety: Compliance with safety regulations and worker protection
  • Machine Maintenance & Servicing: Condition and upkeep of production equipment

Our offers account for up to +/- 5% currency fluctuations. Upon order placement, we secure the exchange rate.

We offer pre-financing for stored goods, allowing you to pay only for the called-off quantities. Direct shipments require full payment according to agreed terms.

  • DFM analysis (Design for Manufacturing) & technical consultation
  • Material selection & process optimization
  • Support from sampling to series production
  • Quantity
  • Technical specifications (2D/3D drawings)
  • Required certifications
  • Any other key requirements
  • Manufactured under serial production conditions
  • Quality inspection & certification based on your requirements
  • Approval for series production to ensure consistency and reliability

We have native-speaking teams on-site and translate all neccessary information, specifications or documents into the supplier’s local language.

Our contracts are based on German or EU commercial law.

Let's talk!

Spend 30 minutes now and save for the long run.

We manufacture your custom parts efficiently and cost-effectively. Let’s assess your sourcing needs and explore how we can be the right manufacturing partner for you—no obligations, just a straightforward way to identify cost-saving potential.